Oil and Gas Pressure Sensors

  • High-performance pressure sensors for critical applications in the oil and gas industry.
  • Developed for extreme pressures and temperatures and corrosive media.
  • KELLER pressure sensors are proven worldwide and provide stable, precise measured values in the most challenging upstream, midstream and downstream applications.

Precision Under Pressure. Uncompromising Reliability.

The oil and gas industry requires measuring devices that function perfectly, even under the most challenging conditions in the world. The pressure sensors from KELLER Pressure have been developed to provide precise, stable, reliable measurements in upstream, midstream and downstream applications – even when exposed to extreme temperature, pressure and chemical stresses.

KELLER Pressure sensors are based on Swiss engineering skill and are trusted by operators worldwide who cannot afford outages.

KELLER Series 11HT





KELLER Pressure – Swiss Made Quality

Swiss Precision
All KELLER pressure sensors are manufactured at the main location in Switzerland. This ensures full control of quality, calibration and performance.

Modular Product Design
The high degree of vertical integration and modular design enable flexible, application-specific configuration of KELLER pressure sensors.

Robust Construction for a Long Service Life

  • Range of material options including stainless steel, Hastelloy, titanium and Inconel
  • Laser-welded, hermetically sealed housing and seamless construction for maximum reliability
  • Resistance to H₂S, CO₂, brine, drilling mud and hydrocarbons​

Long-Term Stability You Can Rely On

  • Excellent long-term stability for years to come, even with continuous operation
  • Extraordinary repeatability for process-critical controls
  • Advanced compensation electronics combined with sophisticated mathematic models
  • Flexible integration options

High Performance Under Extreme Conditions

  • Pressure ranges from vacuum up to 2000 bar
  • Temperature range from -20 to 200 °C
  • Precise mathematic model up to 180 °C

KELLER Pressure Sensors – Developed for Harsh Environments

Materials
All materials, from acid gas-resistant Hastelloy to high-strength Inconel for extreme pressures, were chosen to meet the chemical and mechanical demands of the oil and gas environment.

Housing
KELLER pressure sensors are laser-welded and are situated in a hermetically sealed housing. The laser-welded housing produces a smooth, seamless join and prevents corrosion and media penetration. The hermetic seal ensures years of protection for the pressure sensor chip, even with permanent exposure to aggressive fluids, pressure cycling and thermoshocks.

Media
Thanks to their housing design, KELLER pressure sensors offer lasting resistance to the full spectrum of aggressive media* that can be present in upstream, midstream and downstream applications.

*H₂S, CO₂, brine, drilling mud, hydrocarbons

Long-Term Stability
KELLER Pressure is one of the leading pressure sensor manufacturers and has longstanding experience in permanent monitoring applications throughout the energy sector. Thanks to high-quality, coordinated components – from the pressure sensor chip to the optimum oil volume to the housing – our products guarantee unrivalled long-term stability.

Repeatability & Process-Critical Control
KELLER pressure sensors provide consistent measurement results, even with fluctuating pressures and temperatures. This consistency is vital for stable control loops, safety-critical decisions and long-term optimisation of drilling, pump and refinery processes.

Mathematic Model
Sensor behaviour is modelled and adjusted through precise calibration of the KELLER pressure sensors. They therefore offer stable, reliable performance throughout the life cycle, even under changing temperature and operating conditions.
Learn more in our blog

Flexible Integration Options
Maximum precision is achieved through a combination of the unique mechanical design and the optimally coordinated electronics. The pressure sensors can be supplied with or without integrated electronics. The full mathematic model is directly incorporated in the device or in-house custom signal processing hardware can be used. In this case, KELLER Pressure provides the full mathematic model data to ensure that the sensor behaviour can be accurately modelled, compensated and maintained throughout its lifetime.
Learn more in our blog

Pressure Ranges From Vacuum up to 2000 Bar
Whether for monitoring low-pressure gas systems or for high-pressure hydraulic fracturing, KELLER pressure sensors provide precise, stable measured values across an extremely wide pressure range.

Temperature Ranges From -20 to 200 °C
KELLER pressure sensors are suitable for reliable operation in low-temperature to high-temperature bore hole and refinery environments. They cover a temperature range from -20 to 200 °C without losing accuracy and reliability.

Mathematic Model up to 180 °C
The mathematic model enables precise correction of temperature-dependent effects over the entire compensated temperature range up to 180 °C. In addition, KELLER pressure sensors function mechanically up to 200 °C, whereby in-house custom signal processing can be used if required.

Applications in the Oil and Gas Industry

Artificial lifting systems with high load and high temperatures (ESP –electrical submersible pumps)
KELLER pressure sensors are suitable for use in electrically powered pump environments in the bore hole. In applications involving thermal stress, pressure cycles and continuous mechanical stress, they ensure exceptional stability and reliable measurement results over the long term.

High-pressure and high-temperature environments (HPHT)
KELLER pressure sensors are suitable for extreme bore hold conditions, in which pressure and temperature are subject to strong fluctuations.

Dynamic hydraulic and pneumatic control systems
KELLER pressure sensors are suitable for systems requiring rapid, stable reaction under continuous mechanical stress.

Environments with high chemical or corrosive stress
KELLER pressure sensors are suitable for environments exposed to aggressive media such as acid gas, brine solutions and chemically active liquids.

Monitoring systems with long-term monitoring
KELLER pressure sensors are ideal for systems permitting long-term stability and only minimal deviations.

Deep waters and environments with high external pressure
KELLER pressure sensors are suitable for systems that are subject to extreme hydrostatic external pressure.

Safety-critical pressure control loops
KELLER pressure sensors support stable, repeatable measurements for safety and shut-off systems.

Long-term operational safety and low maintenance in hard-to-reach locations
KELLER pressure sensors are ideal for environments with limited maintenance access. Their high quality and long lifetime mean maintenance efforts and costs are reduced to a minimum.

Support

Drill Deeper – Transport Further – Refine More Intelligently
Strengthen Your Measuring Strategy

KELLER Pressure provides pressure measurement solutions that improve safety, efficiency and compliance throughout the energy value chain.

Our specialists support the project from specification to commissioning and provide advice and assistance in every phase of the project.

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